Tooling Manager at Burn Nigeria
BURN is the largest vertically integrated modern cookstove company in the world, providing world-class R&D, manufacturing, and carbon offset projects from our HQ in Kenya and across 10 countries in Africa. We are working to create a world where cooking positively impacts all life on earth by producing the world’s most efficient biomass, liquid fuel, and electric cookstoves. Our team of 900 people - 51% of whom are women - is on track to produce and sell over 150,000 stoves per month in 2022 at our solar-powered facility in Kenya.
We are recruiting to fill the position below:
Job Title: Tooling Manager
Location: Kano
Job type: Full Time
About The Role
- BURN is currently seeking a mission-driven Tooling Manager for its modern clean cookstove manufacturing facility in Kano, Nigeria.
Duties and Responsibilities
- Manage tool capacities, lifetime and replacement strategies
- Achieve efficient utilization of workshop machines
- Evaluate and recommend tool validation activities
- Manage spares and consumable tools
- Supervise the machinist and ensure the machining is being carried out as per drawing
- Estimate the time required to complete a job and the likely consequences of failure to complete work within required timescales.
- Identify and escalate any activity that has the potential to cause harm or damage
- Report breakdown root causes, equipment faults and concerns to management
- Ensure all work is undertaken to a high-quality standard and adheres to all quality standard regulations
- Ensure company targets are met in respect of the quality of parts produced
- Identify spare requirements and log usage
- Take ownership of smaller less complex specific tool suits to develop and maintain performance with minimal supervision
- Carry out engineering-level changes to tools and modifications.
- Always maintain the highest standards of workmanship
- Record all relevant data in relation to tools and record on the Tool Room database
- Prepare thebudget for the tooling department
- Understand and operate within basic cost/ budget measures for tooling
- Work within the5S (sort, set in order, shine, standardize, sustain) methodology to maintain theworkplace to a high standard
- Support new project tooling from the commissioning stages through to the start of production.
- Repair and maintain press tools and die repairs.
- Routine servicing and regrinding of tools
- Attending breakdowns, identifying faults, and problem-solving at the press with minimal downtime to aid production.
- Contribute to the achievement of target production quantity as per stipulated quality and cost standards by ensuring tool maintenance, rework, andreplacement of tools
- Evaluate each job and determine if it can be repaired in the press or must be removed to the Tool Room for essential maintenance and repair work
- Assist in tooling buy-offs and trials
- Manufacture new tooling and ancillary spares to support production activity and customer deadlines.
- Document and update die history and other work records
- Carry out Planned Preventative Maintenance
- Perform root cause analysis and resolve problems.
Skills and Experience
- Bachelor's Degree in Engineering, Manufacturing, or a related field
- 5 years of experience in tooling engineering or a related role
- Sound knowledge of Sheet metal tools manufacturing process.
- Action-oriented
- Mechanical aptitude, and ability to troubleshoot and repair mechanical issues.
- Well organized.
- Works well in a team.
- Working knowledge of CAD software programs (SolidWorks, AutoCAD, etc.)
- Experience with GD& T and tolerance analysis
- Strong understanding of production costs, including waste, downtime, scrap, and rework
- Excellent analytical and problem-solving skills
How to Apply
Interested and qualified candidates should:
Click here to apply